Retractable Injection Quill
The Retractable Injection Quill is an advanced device designed to safely and efficiently inject chemicals into pressurized systems, such as pipelines or reactors. This quill stands out for its retractable feature. It allows for easy maintenance and inspection without the need to shut down the entire system. This capability ensures continuous operation and minimal disruption during routine checks or when replacing chemicals.
Equipped with precision engineering, the Retractable Injection Quill delivers chemicals directly to the required point in the system, ensuring optimal distribution and effectiveness. Its design typically includes durable materials that resist corrosion and wear, making it suitable for use with a wide range of chemical agents. You can adjust the quill’s insertion depth to accommodate various system sizes, enhancing its versatility across different industrial applications. Additionally, its installation is straightforward, supporting both permanent and temporary setups. This provides flexibility in deployment according to operational needs.
Selection Model of Retractable Injection Quill
Model | |||||||||||||||||||||||||||
SI | Chemical Retractable Injection Quill | ||||||||||||||||||||||||||
-Code | Plug | ||||||||||||||||||||||||||
Pxxx | Type | Material | Sealing Material | ||||||||||||||||||||||||
0 | No Request | 0 | CS | 0 | No Request | ||||||||||||||||||||||
1 | Hollow Plug Body | 1 | 316SS | 3 | DSS | 1 | Viton O-Ring / PTFE Primary Packing | ||||||||||||||||||||
2 | Solid Plug Body | 2 | 316LSS | 4 | INCONEL | 2 | HNBR | ||||||||||||||||||||
– Code | Injection Nut | ||||||||||||||||||||||||||
Nxx | Connection Size | Material | |||||||||||||||||||||||||
0 | i.e. No Request | 0 | i.e. CS | ||||||||||||||||||||||||
1 | i.e. 1/4″ | 1 | i.e. 316SS | 3 | i.e. DSS | ||||||||||||||||||||||
2 | i.e. 1/2″ | 2 | i.e. 316LSS | 4 | i.e. INCONEL | ||||||||||||||||||||||
– Code | Injection Tube | ||||||||||||||||||||||||||
Sxxx-Lx″ | Connection Size | Material | Nozzle | Line size(x″) | |||||||||||||||||||||||
0 | No Request | 0 | CS | 0 | i.e. No Request | The most effective position for injection is generally at the center of the pipe | |||||||||||||||||||||
1 | i.e. 1/4″ | 1 | i.e. 316SS | 1 | i.e. Open | ||||||||||||||||||||||
2 | i.e. 1/2″ | 2 | i.e. 316LSS | 2 | i.e. Quill | ||||||||||||||||||||||
3 | i.e. DSS | 3 | i.e. Cap & Core | ||||||||||||||||||||||||
4 | i.e. INCONEL | ||||||||||||||||||||||||||
– Code | Nipple and Valve(or end Flange)of Tee | ||||||||||||||||||||||||||
Txx | Connection Size | Material | |||||||||||||||||||||||||
0 | i.e. No Request | 0 | i.e. CS | ||||||||||||||||||||||||
1 | i.e. 1/4″Nipple | a | i.e. 1/4″Nipple and Valve | 1 | i.e. 316SS | ||||||||||||||||||||||
2 | i.e. 1/2″Nipple | b | i.e. 1/2″Nipple and Valve | 2 | i.e. 316LSS | ||||||||||||||||||||||
3 | i.e. 3/4″Nipple | c | i.e. 3/4″Nipple and Valve | 3 | i.e. D SS | ||||||||||||||||||||||
4 | i.e. 1″Nipple | d | i.e. 1″Nipple and Valve | 4 | i.e. INCONEL | ||||||||||||||||||||||
5 | i.e. 1/4″Flange | e | i.e. 1/4″Nipple end Flange | ||||||||||||||||||||||||
6 | i.e. 1/2″Flange | f | i.e. 1/2″Nipple end Flange | ||||||||||||||||||||||||
7 | i.e. 3/4″Flange | g | i.e. 3/4″Nipple end Flange | ||||||||||||||||||||||||
8 | i.e. 1″Flange | h | i.e. 1″Nipple end Flange | ||||||||||||||||||||||||
For Example, SI-P221-N12-S122-L4″-T22 | |||||||||||||||||||||||||||
SI:e.g. Sampling & Injection Assembly, | |||||||||||||||||||||||||||
P221: e.g. Solid Plug Body in 316LSS Viton O-Ring and PTFE Primary Packing, | |||||||||||||||||||||||||||
N12:e.g. injection Nut Connection Size is 1/4″and Material is 316LSS, | |||||||||||||||||||||||||||
S122:e.g. injection Tube Connection Size is 1/4″ and Material is 316LSS. The type of nozzle is quills | |||||||||||||||||||||||||||
L4″:For 4″pipe. | |||||||||||||||||||||||||||
T22: Nipple of Tee Connection Size is 1/2″, Nipple material is 316LSS |
Retractable Injection Quill Parameters
Category | Details |
Product Information | |
Product Name | Chemical Injection Quill |
Brand Name | EMT Pigging |
Condition | New |
Type | Injection & Sampling System |
Certification | ISO 9001 |
Warranty | 1.5 years |
Place of Origin | Liaoning, China |
Physical Specifications | |
Weight (KG) | 5 |
Package Size (cm) | 35 x 40 x 60 |
Gross Weight (Package, kg) | 8 |
Material and Construction | |
Sealing Material | Fluororubber |
Solid Plug Assembly | 316L Stainless Steel |
Injection Tube | 316L Stainless Steel |
NPT Nozzle | 316L Stainless Steel |
Flange Material | ASTM A105N |
Operational Parameters | |
Working Temperature (°C) | -20 to 200 |
Operation Temperature (°C) | -20 to 150 |
Working Pressure (LB) | 150LB, 300LB, 600LB, 900LB, 1500LB |
Pressure Rating (PSI) | 6000 PSI or as per Flange Size |
Advantages
Retractable injection quills provide several significant advantages that make them highly valuable in various industrial applications, such as chemical, petrochemical, and water treatment sectors. One of the primary benefits is their ability to allow safe and easy maintenance. Operators can retract and insert quills directly into a pressurized system without shutting it down. It minimizes downtime and enhances operational efficiency.
Another key advantage is the precise chemical injection capability of these quills. They are designed to inject chemicals into the center of the pipeline, ensuring rapid and effective mixing with the process stream. This precise placement not only improves the efficiency of chemical use but also helps in achieving optimal process outcomes. Additionally, by preventing the accumulation of chemicals at the injection point, retractable quills help to safeguard the pipeline and system components from potential corrosion and material degradation.
The versatility of retractable injection quills is also notable. Retractable injection quills can serve a variety of applications and handle various fluids, showcasing their adaptability in injecting chemicals, additives, or other substances. This versatility complements the protection they provide to other equipment. By introducing chemicals away from sensitive surfaces, these quills protect valves and other components from the harsh effects of chemical exposure.
Furthermore, the design of retractable injection quills enhances overall safety. They allow maintenance and adjustments to be made without direct contact with the process fluid, significantly reducing the risk to operators. This feature is particularly important in environments where the chemicals or fluids handled are hazardous.
Overall, The benefits of retractable injection quills—efficiency, precision, safety, and protection—make them essential for secure chemical dosing.
More Introduction
An EMT Retractable Injection Quill is a specialized device used primarily in industrial processes to inject chemicals, additives, or other substances directly into a pressurized pipeline or vessel. Here’s a breakdown of its design and functionality:
Design
Material: The quill is typically made from corrosion-resistant materials like stainless steel, which withstand harsh industrial chemicals.
Structure: It features a long, narrow tube that extends deep into the pipeline, ensuring substances mix quickly and disperse effectively.
Retractable Feature: Its retractable design allows for easy maintenance and adjustment. This enables withdrawal from the pipeline without system shutdowns or process disruptions.
Functionality
Injection Point: You insert the quill through a valve and position its tip in the center of the flow stream. This placement is crucial for effective mixing.
Sealing Mechanism: It typically includes a sealing mechanism, such as a packing gland. It prevents process fluid from leaking along the shaft when you place or adjust the quill.
Connection: It connects to a source of the substance you want to inject. Therefore, you can control manually or automatically to regulate the flow rate.
Applications
Chemical Processing: Used for the precise dosing of chemicals to react with the process stream or to adjust its properties (pH, corrosion inhibition).
Water Treatment: Injects chlorine, coagulants, or other treatment chemicals into water or wastewater streams.
Oil and Gas: Applies corrosion inhibitors, scale inhibitors, or other chemicals needed to maintain pipeline integrity and operation efficiency.
This device is essential for ensuring that chemicals are introduced into a system efficiently and safely, with minimal downtime and disruption to operations.
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