Introduction to EMT’s Foam Pipeline Pigs
EMT’s foam pipeline pigs, available with or without steel brushes, address a wide range of pipeline cleaning challenges. These versatile tools are essential in industries such as building materials, manufacturing, construction, and oil and gas. They offer an efficient, cost-effective, and safe solution for maintaining pipeline integrity and flow.
Foam pipeline pigs are essential tools in the oil and gas industry, designed to clean and inspect pipelines. Made of lightweight foam, they navigate through pipelines, removing debris, wax, and other build-up to maintain flow efficiency. Their flexibility allows them to conform to pipe bends and irregularities, ensuring thorough cleaning. Additionally, they can be equipped with sensors for inspection purposes, detecting corrosion or other issues. Utilizing foam pigs enhances operational efficiency, reduces downtime, and prolongs the lifespan of pipelines, making them invaluable for maintenance and safety.
Parameters
Name | Model | Performance | Technical Parameters |
Hygroscopic Foam Pig | LCQZ-RTH | 1. It is formed by one-time foaming of polyether polyurethane material. | Starting pressure: 0.2-0.3 MPa |
2. Soft texture, and good elasticity. | Density: 35 kg/m³~150 kg/m³ | ||
3. It has strong water absorption performance. And the deformation amount can reach 70%. | Withstand pressure: 7 MPa | ||
4. Remarkable effect on dewatering, degreasing, and drying of pipelines. | Stretch rate: 320% | ||
Compression ratio: 60 | |||
Flex life: 50,000 times | |||
Attrition rate: 4 mm/100 km | |||
Operating distance: 50 km~150 km | |||
Operating temperature: -30℃~100℃ | |||
Name | Model | Performance | Technical Parameters |
Bare Foam Pig | LCQZ-RTN | 1. Soft texture and good flexibility. | Starting pressure: 0.02 MPa |
2. With strong water absorption, the deformation amount can reach 60%. | Density: 35 kg/m³~220 kg/m³ | ||
3. Used for dewatering, cleaning, and drying pipelines. | Withstand pressure: 7 MPa | ||
Stretch rate: 320% | |||
Compression ratio: 60 | |||
Flex life: 50,000 times | |||
Attrition rate: 4 mm/100 km | |||
Operating distance: 50 km~150 km | |||
Operating temperature: -30℃~100℃ |
Design and Material Attributes
Crafted from high-quality polyurethane, EMT’s foam pipeline pigs come in low, medium, and high densities to suit different cleaning needs. The option to include steel brushes provides customization for tougher cleaning tasks. Lightweight at just 4 kg, these pigs are easy to handle and deploy. Their design emphasizes wear resistance and effective cleaning, ensuring they navigate pipelines efficiently without rapid wear.
Color and Type Variations
Available in red and white, these pigs are easily visible within pipelines, aiding in operation and retrieval. Operators can choose between models with spiral steel brushes or without, depending on the specific cleaning requirements of their pipeline systems.
Operational Excellence
Efficiency: Designed to maximize cleaning coverage with each pass, they perform effectively across various pipeline diameters and configurations.
Cost-Effectiveness: Foam pigs are cost-efficient, reducing the need for expensive chemical solutions and minimizing downtime.
Safety: Regular use helps prevent blockages, reducing the risk of pressure-related ruptures or leaks and maintaining operational safety.
Industry-Specific Applications
Building Material Shops: Clear dust, debris, and residues from pipelines transporting materials like cement.
Manufacturing Plants: Keep conduits clear of obstructions to ensure smooth production processes.
Construction Works: Maintain plumbing and wastewater lines on construction sites to prevent clogs.
Oil & Gas: Use foam pigs with steel brushes to remove wax, tar, and other viscous substances, improving efficiency.
Quality Assurance and Certification
EMT adheres to strict quality controls, as evidenced by their ISO 9001 certification. Each foam pig undergoes thorough inspection and comes with a machinery test report, ensuring high standards of quality and reliability.
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