Overview of Chemical Injection Quill Assembly
The Chemical Injection Quill Assembly represents a significant advancement in fluid handling systems. These assemblies enable precise and controlled injection of chemicals into pressurized systems without disrupting operation. Designed for easy withdrawal, the quill allows for straightforward maintenance and replacement without the need to shut down the entire system. This capability greatly enhances operational flexibility and safety.
Key Features and Benefits
Precision Injection: The assembly ensures accurate dosing of chemicals, which is critical for maintaining system integrity and optimizing performance.
Maintenance-Friendly Design: The ability to withdraw the quill simplifies maintenance tasks, reducing downtime and allowing for quick adjustments or replacements.
Enhanced Safety: The quill allows chemical injection without interrupting the system, reducing the risk of leaks and spills.
This contributes to a safer working environment.
Versatile Applications: The assembly is ideal for industries like oil and gas, water treatment, and chemical processing.
It can be tailored to meet specific operational needs.
Improved Efficiency: Facilities can inject chemicals on demand, optimizing chemical usage.
This leads to cost savings and enhanced operational efficiency.
In summary, the Chemical Injection Quill Assembly is essential for fluid handling systems.
It provides precision, convenience, and safety while improving overall operational efficiency.
Parameters
Category | Details |
Product Information | |
Product Name | Chemical Injection Quill |
Brand Name | EMT Pigging |
Condition | New |
Type | Injection & Sampling System |
Certification | ISO 9001 |
Warranty | 1.5 years |
Place of Origin | Liaoning, China |
Physical Specifications | |
Weight (KG) | 5 |
Package Size (cm) | 35 x 40 x 60 |
Gross Weight (Package, kg) | 8 |
Material and Construction | |
Sealing Material | Fluororubber |
Solid Plug Assembly | 316L Stainless Steel |
Injection Tube | 316L Stainless Steel |
NPT Nozzle | 316L Stainless Steel |
Flange Material | ASTM A105N |
Operational Parameters | |
Working Temperature (°C) | -20 to 200 |
Operation Temperature (°C) | -20 to 150 |
Working Pressure (LB) | 150LB, 300LB, 600LB, 900LB, 1500LB |
Pressure Rating (PSI) | 6000 PSI or as per Flange Size |
Selection Model Form of Chemical Injection Quill
Model | |||||||||||||||||||||||||||
SI | Chemical Injection Quill | ||||||||||||||||||||||||||
-Code | Plug | ||||||||||||||||||||||||||
Pxxx | Type | Material | Sealing Material | ||||||||||||||||||||||||
0 | No Request | 0 | CS | 0 | No Request | ||||||||||||||||||||||
1 | Hollow Plug Body | 1 | 316SS | 3 | DSS | 1 | Viton O-Ring / PTFE Primary Packing | ||||||||||||||||||||
2 | Solid Plug Body | 2 | 316LSS | 4 | INCONEL | 2 | HNBR | ||||||||||||||||||||
– Code | Injection Nut | ||||||||||||||||||||||||||
Nxx | Connection Size | Material | |||||||||||||||||||||||||
0 | i.e. No Request | 0 | i.e. CS | ||||||||||||||||||||||||
1 | i.e. 1/4″ | 1 | i.e. 316SS | 3 | i.e. DSS | ||||||||||||||||||||||
2 | i.e. 1/2″ | 2 | i.e. 316LSS | 4 | i.e. INCONEL | ||||||||||||||||||||||
– Code | Injection Tube | ||||||||||||||||||||||||||
Sxxx-Lx″ | Connection Size | Material | Nozzle | Line size(x″) | |||||||||||||||||||||||
0 | No Request | 0 | CS | 0 | i.e. No Request | The most effective position for injection is generally at the center of the pipe | |||||||||||||||||||||
1 | i.e. 1/4″ | 1 | i.e. 316SS | 1 | i.e. Open | ||||||||||||||||||||||
2 | i.e. 1/2″ | 2 | i.e. 316LSS | 2 | i.e. Quill | ||||||||||||||||||||||
3 | i.e. DSS | 3 | i.e. Cap & Core | ||||||||||||||||||||||||
4 | i.e. INCONEL | ||||||||||||||||||||||||||
– Code | Nipple and Valve(or end Flange)of Tee | ||||||||||||||||||||||||||
Txx | Connection Size | Material | |||||||||||||||||||||||||
0 | i.e. No Request | 0 | i.e. CS | ||||||||||||||||||||||||
1 | i.e. 1/4″Nipple | a | i.e. 1/4″Nipple and Valve | 1 | i.e. 316SS | ||||||||||||||||||||||
2 | i.e. 1/2″Nipple | b | i.e. 1/2″Nipple and Valve | 2 | i.e. 316LSS | ||||||||||||||||||||||
3 | i.e. 3/4″Nipple | c | i.e. 3/4″Nipple and Valve | 3 | i.e. D SS | ||||||||||||||||||||||
4 | i.e. 1″Nipple | d | i.e. 1″Nipple and Valve | 4 | i.e. INCONEL | ||||||||||||||||||||||
5 | i.e. 1/4″Flange | e | i.e. 1/4″Nipple end Flange | ||||||||||||||||||||||||
6 | i.e. 1/2″Flange | f | i.e. 1/2″Nipple end Flange | ||||||||||||||||||||||||
7 | i.e. 3/4″Flange | g | i.e. 3/4″Nipple end Flange | ||||||||||||||||||||||||
8 | i.e. 1″Flange | h | i.e. 1″Nipple end Flange | ||||||||||||||||||||||||
For Example, SI-P221-N12-S122-L4″-T22 |
Applications of Chemical Injection Quills
Chemical Injection Quills find extensive use across various industries, primarily in the oil and gas sector. They are crucial for injecting chemicals that prevent issues such as corrosion, hydrate formation, and paraffin buildup in pipelines. By enabling precise dosing, these quills help maintain the integrity of the system, ensuring smooth operations and reducing maintenance costs.
In the water treatment industry, Chemical Injection Quills are employed to add coagulants, flocculants, or disinfectants into water systems. This application is vital for improving water quality and meeting regulatory standards. The ability to inject these chemicals accurately ensures effective treatment processes, contributing to cleaner and safer water supplies.
The chemical processing industry also benefits significantly from Chemical Injection Quills. They are used for the precise dosing of catalysts, inhibitors, and other essential chemicals during manufacturing processes. This precision enhances product quality and consistency, making the quills invaluable in maintaining operational efficiency.
In refineries, Chemical Injection Quills play a critical role in refining processes, such as sulfur removal and improving product quality. Their ability to inject chemicals without interrupting operations is essential for maintaining safety and efficiency in these complex systems.
Additionally, in power generation, quills are applied in cooling towers and boilers for the injection of biocides and scale inhibitors. This application helps protect equipment from fouling and extends the lifespan of critical components.
Finally, in the food and beverage sector, Chemical Injection Quills are used for adding preservatives and additives during production processes. This ensures product safety and extends shelf life, highlighting the versatility and essential role of Chemical Injection Quills across diverse applications.
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