The EMT Magnetic Pig Signaller is an advanced device engineered to detect the movement of pigs through pipelines, an essential process for the maintenance and monitoring of critical infrastructure in industries like oil and gas, energy, mining, and construction. This device is particularly valuable in demanding environments requiring high reliability due to its sturdy construction and sophisticated capabilities.
1. Key Features of the EMT Magnetic Pig Signaller:
- Type: Pig Signaller, designed for intrusive use.
- Material Construction. Made from a range of robust materials such as Stainless Steel 304, Stainless Steel 316, Duplex Stainless Steel F51, Carbon Steel A105N, and Inconel 625, all chosen for their superior corrosion resistance and durability.
- Operating Temperature. Functions effectively across a broad temperature range from -20℃ to +120℃, suitable for various climatic conditions.
- Design Pressure. Handles high pressures up to ANSI 2500#/API 10000 Psi, ensuring reliable performance in high-pressure applications.
- Trigger Types: Features three trigger settings—Bi-directional, Bi-directional Feather, and Uni-directional—to meet diverse operational requirements.
- Indicator Types. Comes equipped with different indicators, including a manual reset flag, a manual reset flag with an electrical switch output, and a digital display with an electrical switch output, for clear and versatile signaling.
- Mounting Types. Offers multiple mounting options like 2″ flange connection, 2″ welded nipple, and 2″ welded base-NPT nipple connection, enhancing installation flexibility and system compatibility.
- Adjustability: Boasts an adjustability range of 0-14mm, allowing for precise placement within the pipeline.
2. Advantages of the EMT Magnetic Pig Signaller:
Durability and Low Maintenance
The EMT Magnetic Pig Signaller is built from high-quality materials such as Stainless Steel 304, 316, Duplex Stainless Steel F51, Carbon Steel A105N, and Inconel 625. These materials are selected for their exceptional durability and resistance to corrosion, which is crucial in harsh industrial environments where exposure to aggressive chemicals and extreme conditions is common. This robust construction not only ensures the signaller withstands these tough conditions but also significantly reduces the need for frequent maintenance and repairs. So the result is a reliable device that maintains its functionality over long periods without significant upkeep, reducing downtime and maintenance costs.
Cost-Effectiveness
Engineered for longevity, the EMT Magnetic Pig Signaller is a cost-effective solution for pipeline monitoring. Its durable design minimizes the need for replacement parts and labor associated with maintenance, thereby reducing overall operational costs. Additionally, the signaller’s effectiveness in monitoring pigging operations ensures that any potential issues within the pipeline, such as blockages or wear, are detected early. This early detection can prevent costly pipeline failures and the associated expenses of unplanned downtime and extensive repairs. Investing in such a reliable monitoring tool helps safeguard against expensive pipeline issues, ensuring economic operation and management of pipeline systems.
High Performance
The EMT Magnetic Pig Signaller delivers exceptionally high performance through its wear resistance, superior cleaning efficacy, and precise location tracking. The wear resistance ensures that the device can handle the continuous abrasion and stress associated with pipeline operations without degradation. Its ability to effectively clean and signal the passage of pigs enhances the overall maintenance process, ensuring that pipelines remain free from blockages and operate at optimal efficiency. Moreover, the precise location tracking provided by the signaller is crucial for pinpointing specific areas of concern within the pipeline system. This accuracy not only helps in quick response to potential issues but also aids in targeted maintenance efforts, which can vastly improve the efficiency and safety of pipeline operations. This level of performance is essential for maintaining the integrity and operational continuity of critical pipeline systems, making the EMT Magnetic Pig Signaller an invaluable tool in the industry.
3. Specifications
The EMT Magnetic Pig Signaller is a highly specialized device designed for monitoring the passage of pigs in high-pressure pipelines. This tool is essential for ensuring the operational integrity and maintenance of pipelines, particularly in industries such as oil and gas, energy, mining, and construction.
- Product Name: EMT Magnetic Pig Signaller
- Brand: EMT Pigging Solutions
- Model: High Pressure Pipeline Explosion-Proof Bi-directional Flag Intrusive Welding Pig Signaller Indicator
Technical Specifications:
- Materials: Available in Stainless Steel 304, 316, Duplex Stainless Steel F51, Carbon Steel A105N, and Inconel 625, selected for their corrosion resistance and durability.
- Operating Temperature Range: -20°C to +120°C, suitable for a variety of environmental conditions.
- Design Pressure: Capable of handling up to ANSI 2500# / API 10000 Psi, making it ideal for high-pressure applications.
- Trigger Types: Bi-directional, Bi-directional Feather, and Uni-directional, providing flexibility in monitoring different pigging operations.
- Indicator Types: Includes manual reset flag, manual reset flag with electrical switch output, and digital display with electrical switch output, offering clear and versatile signaling options.
- Mounting Options: Features 2″ flange connection, 2″ welded nipple, and 2″ welded base- NPT nipple connection, accommodating various installation needs.
- Adjustability Range: 0-14mm, allowing for precise positioning within the pipeline.
Additional Information:
- Certification: ISO 9001
- Applicable Industries. Useful across building material shops, construction works, energy and mining sectors, and especially in pipeline pigging and oil & gas operations.
- Warranty: Comes with a 1.5-year warranty, underscoring its reliability.
- Origin: Manufactured in Liaoning, China.
- Port of Shipment: Dalian, China.
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