The EMT Low Density Foam Pig, manufactured by EMT Pigging, is expertly crafted for efficient pipeline cleaning applications. This product is primarily utilized in industries such as building material shops, manufacturing plants, construction works, energy and mining, and particularly in oil and gas pipeline maintenance.

1. Key Features of the EMT Low Density Foam Pig:

Material and Construction:

The foam pig is made from high-quality polyurethane, ensuring durability and effective performance in various pipeline conditions. It is available in different types, including those with steel brushes and others solely made of polyurethane foam.

Versatility:

Designed to perform in diverse cleaning tasks, this foam pig handles water absorption, sealing, cleaning, and descaling operations. It is particularly adept at navigating through complex pipeline systems, making it suitable for a range of industrial applications.

Density Options:

The foam pigs have three density levels—light, medium, and heavy—allowing customization based on specific pipeline cleaning needs. The light density foam pigs are noted for their flexibility and ease of handling.

Certifications and Quality:

Each unit is ISO 9001 certified, ensuring adherence to international quality standards. The foam pig also comes with a video outgoing-inspection and a machinery test report, providing further assurance of its quality and functionality.

Packaging and Delivery:

The foam pig is packaged individually with dimensions of 6X6X10 cm and a gross weight of 1 kg, emphasizing its lightweight and compact design for easy handling and transportation.

2. Parameter of the EMT Low Density Foam Pig

The EMT Low Density Foam Pig, crafted by EMT Pigging, stands out for its exceptional efficiency in pipeline cleaning and maintenance. This tool is an essential asset for a wide range of industries including oil and gas, construction, and more, due to its versatility and robust performance.

Detailed Features:

• Material Excellence. : The pig is constructed from premium polyurethane. Which provides it with the flexibility needed to navigate through complex pipeline geometries including bends, valves, and fittings. This material choice not only enhances its durability but also ensures effective cleaning performance without damaging the pipeline interior.
• Customizable Density.: EMT Low Density Foam Pigs come in light, medium, and heavy densities to meet specific operational needs. Light density pigs excel in general cleaning and drying operations because of their high flexibility. Conversely, medium and heavy density pigs are ideal for more abrasive tasks such as descaling and removing severe blockages.
• Advanced Specifications:
  • Starting Pressure. : At just 0.02 MPa, the pig requires minimal pressure to initiate movement, making it ideal for operations in low-pressure environments.
  • Density Range: The broad density range from 35 kg/m³ to 200 kg/m³ allows for varied applications across different pipeline conditions.
  • Withstand Pressure: Capable of handling up to 7 MPa, these pigs are robust enough for high-pressure tasks.
  • Stretch Rate and Compression Ratio.: With a stretch rate of 320% and a compression ratio of 60, these pigs adjust easily to changes in pipeline diameter, enhancing their sealing and cleaning capabilities.
  • Flex Life and Attrition Rate.: Designed for longevity, with a flex life of up to 50,000 times and an attrition rate of only 4 mm per 100 km, ensuring minimal wear and tear even over long distances.
  • Operating Range.: With an operational temperature range of -30℃ to 100℃, they are suitable for environments from freezing to high temperatures, making them versatile for various climatic conditions.

3. Applications:

EMT Low Density Foam Pigs are essential tools for effective pipeline drying, cleaning, and product removal. Their widespread use extends beyond the oil and gas industry to sectors. Such as food and beverage, mining, chemical and petrochemical, cosmetics, and pharmaceuticals. The adaptability and high efficiency of these foam pigs make them valuable in a variety of settings.

• Oil and Gas Sector.: In the oil and gas industry, the foam pigs are crucial for routine cleaning to maintain pipeline integrity and flow efficiency. They help remove built-up deposits, moisture, and other contaminants that could impair the functionality of the pipelines.
• Food and Beverage Industry.: Here, foam pigs ensure that pipelines adhere to stringent hygiene standards necessary for the safe production and transport of consumables. They WORK to clean pipes that carry liquids like milk, beer, and soft drinks, preventing cross-contamination and ensuring product quality.
• Mining Industry.: In mining operations, foam pigs work to clear pipelines of slurry and other debris, helping to maintain smooth operations and prevent blockages that could lead to costly downtime.
• Chemical and Petrochemical Industries.: These sectors benefit from the use of foam pigs in maintaining pipeline cleanliness and preventing chemical build-up. Which is crucial for safety, efficiency, and compliance with regulatory standards.
• Cosmetic Industry.: Foam pigs play a critical role in the cosmetic industry by ensuring that pipelines are free of contaminants that could affect the purity and quality of cosmetic products.
• Pharmaceutical Industry.: Like the cosmetic industry, the pharmaceutical sector requires the highest level of cleanliness in pipeline systems to prevent contamination and ensure the efficacy and safety of pharmaceutical products.

4. Polyurethane material specification: